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Home Articles Components of Cells and Batteries
Articles - Components of Cells and Batteries
A battery is a device that converts the chemical energy contained in its active materials directly into electric energy by means of an electrochemical oxidation-reduction (redox) reaction. In the case of a rechargeable system, the battery is recharged by a reversal of the process. This type of reaction involves the transfer of electrons from one material to another

through an electric circuit. In a nonelectrochemical redox reaction, such as rusting or burning, the transfer of electrons occurs directly and only heat is involved. As the battery electrochemically converts chemical energy into electric energy, it is not subject, as are combustion or heat engines, to the limitations of the Carnot cycle dictated by the second law of thermodynamics.

Batteries, therefore, are capable of having higher energy conversion efficiencies. While the term "battery" is often used, the basic electrochemical unit being referred to is the "cell." A battery consists of one or more of these cells, connected in series or parallel, or both, depending on the desired output voltage and capacity.*

The cell consists of three major components:

  1. The anode or negative electrode-the reducing or fuel electrode-which gives up electrons to the external circuit and is oxidized during the electrochemical reaction.
  2. The cathode or positive electrode-the oxidizing electrode-which accepts electrons from the external circuit and is reduced during the electrochemical reaction.
  3. The electrolyte-the ionic conductor-which provides the medium for transfer of charge, as ions, inside the cell between the anode and cathode. The electrolyte is typically a liquid, such as water or other solvents, with dissolved salts, acids, or alkaline to impart ionic conductivity. Some batteries use solid electrolytes, which are ionic conductors at the operating temperature of the cell.
"Image Courtesy of "RadioShack"

The most advantageous combinations of anode and cathode materials are those that will be lightest and give a high cell voltage and capacity (see Sec. 1.4). Such combinations may not always be practical, however, due to reactivity with other cell components, polarization, difficulty in handling, high cost, and other deficiencies.

In a practical system, the anode is selected with the following properties in mind: efficiency as a reducing agent, high coulombic output (Ah/ g), good conductivity, stability, ease of fabrication, and low cost. Hydrogen is attractive as an anode material, but obviously, must be contained by some means, which effectively reduces its electrochemical equivalence.

Practically, metals are mainly used as the anode material. Zinc has been a predominant anode because it has these favorable properties. Lithium, the lightest metal, with a high value of electrochemical equivalence, has become a very attractive anode as suitable and compatible electrolytes and cell designs have been developed to control its activity.

The cathode must be an efficient oxidizing agent, be stable when in contact with the electrolyte, and have a useful working voltage. Oxygen can be used directly from ambient air being drawn into the cell, as in the zinc/ air battery. However, most of the common cathode materials are metallic oxides. Other cathode materials, such as the halogens and the

oxyhalides, sulfur and its oxides, are used for special battery systems. The electrolyte must have good ionic conductivity but not be electronically conductive, as this would cause internal short-circuiting. Other important characteristics are nonreactivity with the electrode materials, little change in properties with change in temperature, safety in handling, and low cost. Most electrolytes are aqueous solutions, but there are important exceptions as, for example, in thermal and lithium anode batteries, where molten salt and other nonaqueous electrolytes are used to avoid the reaction of the anode with the electrolyte.

Physically the anode and cathode electrodes are electronically isolated in the cell toprevent· internal short-circuiting, but are surrounded by the electrolyte. In practical cell designs a separator material is used to separate the anode and cathode electrodes mechanically. The separator, however, is permeable to the electrolyte in order to maintain the desired ionic conductivity. In some cases the electrolyte is immobilized for a nonspill design.

Electrically conducting grid structures or materials may also be added to the electrodes to reduce internal resistance.The cell itself can be built in many shapes and configurations-cylindrical, button, flat, and prismatic-and the cell components are designed to accommodate the particular cell

shape. The cells are sealed in a variety of ways to prevent leakage and dry-out. Some cells are provided with venting devices or other means to allow accumulated gases to escape.

Suitable cases or containers, means for terminal connection and labeling are added to complete the fabrication of the cell and battery.

source:

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